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Corrugated Metal Roofing Installation

How is corrugated metal roofing installed?

Panels are laid across the roof with a side lap of one or more corrugations and fastened through the face with screws carrying sealing washers. Underlayment goes down first, closures fill the profile at eave and ridge, and trim finishes the edges.

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Corrugated Metal Roofing Installation

Where do the screws go, and how tight?

This is the whole craft of an exposed fastener roof, and it is where most failures start.

  • Through the flat of the panel, not the raised rib, unless the manufacturer says otherwise
  • Spaced to the published pattern, closer at eaves, ridges and edges
  • Driven perpendicular to the panel, not at an angle
  • Tightened until the washer compresses slightly and no further

Overdriven screws crush the washer and dimple the panel, which pools water. Underdriven screws never seal. Both leak within a few seasons.

What else is easy to get wrong?

Lap direction and closures. Side laps should run away from the prevailing wind, and the profile gaps at eave and ridge need foam or metal closures or the roof takes wind driven rain, insects and birds.

Cutting matters too: use snips or a nibbler rather than an abrasive saw, which throws hot filings that rust in the coating. the full cost picture covers pricing and the complete metal roofing guide covers the wider system.

Frequently asked questions

Do screws go in the flat or the rib?

Usually the flat, so the washer seats against a level surface. Some systems specify the rib, so follow the manufacturer's instruction for the panel you have.

How often do the screws need replacing?

The washers perish long before the panel does, so periodic checking and replacement is a normal maintenance task on an exposed fastener roof.

Can corrugated go straight onto purlins?

On agricultural and outbuildings, commonly yes. On a house a solid deck with underlayment is the usual specification and it performs better.

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